Condenser On Load Tube Cleaning Systems(COLTCS)
Continuous Tube Cleaning Systems (COLTCS) Condenser Tube Cleaning Systems automatically maintain the cleanliness of condenser tubes while on line, thus providing maximum heat exchange capacity.
In this systems elastomeric balls slightly larger than the tube ID are injected into the flow stream, thus wiping the surface clean of scaling contaminants within the water source. Balls are recovered on the discharge and recirculated back for additional passes or may be collected for replacement.
The Continuous Tube Cleaning Systems (CTCS) is absolutely essential in extending tube life by preventing tube fouling, scaling, under deposit corrosion and aids in prevention of MIC occurs when Micro-fouling (scaling or precipitation fouling) of condenser and heat exchanger tubes is common due to foulants in the water such as calcium carbonate, calcium sulfate, salts, and lime. Scale accumulation creates an insulation, thus greatly diminishing the heat exchange process.
Condenser On Load Tube Cleaning Systems Features
- Keeps a quantity of cleaning balls constantly through auto feeding and generates cleaning effect continuously; leakage prevention
- Reduces efficiency lowering factors through regular operation of the cleaning system
- Shortens a hydrous time through auto watering
- Collects worn balls that have low cleaning effect through auto sorting
- Easy access ball collector for removal of worn balls and insertion of new cleaning balls
- Site glasses to confirm cleaning ball recirculation in various locations
- Heavy wall carbon steel ball strainer shell, internally rubber lined or epoxy coated; exterior coating as required
- Ball strainer internals of 316L SS, Duplex 2205 or Super Duplex 2507; other specialized materials available
- Strainer shell of standard or customized length for new plant or retrofit into existing plant piping scheme
- Design codes to ASME, nuclear, or petrochemical industry standards
Benefits
- Power plants running the cleaning system prevents the lowering efficiency of condenser.
- Reduces turbine back pressure and improves heat rate
- Aids in preventing micro-fouling of condensers and heat exchangers
- Extends condenser / exchanger tube life by reducing fouling that can lead to MIC attack, surface pitting, and under deposit corrosion
- Reduces operating differential across condenser / exchanger from fouling accumulation
Directives and standardization |
|
Product validation |
Bossmanfilter, the filter elements built into them and filter accessories are tested and the quality are monitored according to ASME and different ISO test standards |
The development, manufacture and assembly of Bossmanfilter industrial filters and filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.
Condenser On Load Tube Cleaning Systems Application:
Power plants (fossil and nuclear) |
Industrial plants |
Oil and gas industry: |
Pharmaceutical industry: |
Power Generation |
Petroleum refineries |
Chemical plants |
Steel and sugar mills |
Plants with shell and tube condensers / heat exchangers |
| Directives and standardization | |
|---|---|
Product validation |
Bossmanfilter, the filter elements built into them and filter accessories are tested and the quality are monitored according to ASME and different ISO test standards |
The development, manufacture and assembly of Bossmanfilter industrial filters and filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.
Specifications
Sanitary steam filter
| Product Name | Condenser On Load Tube Cleaning Systems |
| Brand | Bossmanfilter |
| design operating pressure range | 10 bar @ 60 Deg.C |
| Available capacity | 2250 m3/hr to 56,500M3/hr |
| Pipe connection sizes | 24 " to 80 " (600mm to 2000mm) |
| Material | Carbon steel with internally rubber lined or epoxy coated; exterior coating as required |
| Ball strainer internals | 316L Stainless steel and other specialized materials available |
| Usage/Application: | It is widely used in Applications ◼ Power plants (fossil and nuclear) ◼Industrial pants◼ Petroleum refineries◼ Chemical plants ◼ Steel and sugar mills◼ Plants with shell and tube condensers / heat exchangers |
| Directives and standardization | |
|---|---|
Product validation |
Bossmanfilter, the filter elements built into them and filter accessories are tested and the quality are monitored according to ASME and different ISO test standards |
The development, manufacture and assembly of Bossmanfilter industrial filters and filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.
